OUR PLASTIC INJECTION MOULDING CAPABILITY

To provide full support across the UK as a plastic injection moulding company, we have two manufacturing sites:

Detailed below are our main manufacturing and injection moulding and finishing systems and machines.

Plastic Injection Moulders

PLASTIC INJECTION MOULDING CAPABILITIES AT OUR YARNTON SITE, OXFORDSHIRE

  • 52,000 square feet manufacturing facility
  • 34 injection moulding machines including triple shot (3k) and overmoulding
  • 4 injection moulding machines feeding into a class 7 cleanroom
  • Injection moulding machines from 35 – 400 tonnes (Krauss Maffei and Arburg)
  • Injection moulding of elastomers and polymers

Automation systems used with our plastic injection moulding machines

  • 7 x Fanuc 6 axis robots

  • 1 x Fanuc scara robot

  • 12 x Sepro cnc Cartesian robots

Production monitoring & control

  • Real time production monitoring, reporting and planning
  • MRP/ERP

Post mould operation, assembly and test

  • Ultrasonic welding (in-house)
  • Hot Plate welding (in-house)
  • Spin welding (in-house)
  • Laser transmission welding
  • RFI/EMC coating
  • Heat staking (in-house)
  • Laser Etching
  • Tampo printing (in-house)
  • Inserting (in-house)
  • Pressure Testing (in-house)
  • Leak Testing (in-house)
  • Full product assembly and testing (in-house)

Additive Manufacturing (3D Metal Printing)

  • Matsuura LUMEX 25 Hybrid Metal Additive Manufacturing machine used for manufacturing Mould Tool inserts and End Use Production Parts
  •  Technology for rapidly and accurately producing metal inserts with Conformal Cooling in mould tool cores

Design for injection moulding

  • New tool design
  • Moldflow analysis
  • Design for manufacture (DFM)
  • SolidWorks 3D CAD (2019)

Tooling for injection moulding

  • In-house Toolroom
  • Manufacture of new tools, in-house and with established UK and overseas toolmakers offering maximum flexibility
  • Servicing, maintenance, repair and overhaul of existing tools

Injection moulding quality control

  • Dedicated quality teams
  • Co-ordinate measuring machine (CMM)
  • OPG Vision measuring machine (VMM)
  • Full product verification and validation process undertaken
  • ISO 9001: 2015 (manufacturing)
  • ISO 13485: 2016 (medical)
  • ISO 14001: 2015 (environmental)

Project Management and logistics

  • Dedicated NPI team
  • Kanban with daily call off’s, consignment stock, scheduled orders
plastic injection moulding company
plastic injection moulding company
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